{"id":615,"date":"2018-03-07T06:53:29","date_gmt":"2018-03-07T06:53:29","guid":{"rendered":"http:\/\/people.utm.my\/amirputra\/?page_id=615"},"modified":"2020-03-28T13:41:59","modified_gmt":"2020-03-28T13:41:59","slug":"skmm-3523-component-design","status":"publish","type":"page","link":"https:\/\/people.utm.my\/amirputra\/skmm-3523-component-design\/","title":{"rendered":"Component Design"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;section&#8221; _builder_version=&#8221;3.22&#8243;][et_pb_row admin_label=&#8221;row&#8221; _builder_version=&#8221;3.25&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_margin=&#8221;-52px|auto||auto||&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;3.25&#8243; custom_padding=&#8221;|||&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_image src=&#8221;https:\/\/people.utm.my\/amirputra\/wp-content\/uploads\/sites\/928\/2020\/03\/Cover-Text-Book-Component-Design-Juvinall.jpg&#8221; align=&#8221;center&#8221; _builder_version=&#8221;4.3.4&#8243;][\/et_pb_image][et_pb_accordion open_toggle_text_color=&#8221;#7EBEC5&#8243; admin_label=&#8221;Accordion&#8221; _builder_version=&#8221;4.3.4&#8243; toggle_text_color=&#8221;#0c71c3&#8243; toggle_font=&#8221;Allerta Stencil|700|||||||&#8221; toggle_text_align=&#8221;center&#8221; text_orientation=&#8221;justified&#8221; custom_margin=&#8221;-40px|||||&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221;][et_pb_accordion_item title=&#8221;Synopsis&#8221; open=&#8221;on&#8221; _builder_version=&#8221;4.3.4&#8243;]<\/p>\n<p>T<span id=\"yui_3_17_2_1_1520404993478_1905\" lang=\"EN-US\">his course is designed to expose students to analysis in machine design element failure theories. This includes failures due to static and fatigue loads. It involves fatigue strength and endurance level, modified stress, Goodman diagram and fatigue design under tensile and combined stresses. The content will encompass the design and selection of bolts, welding, spring, ball and roller bearing, gears and belts. At the end of the course, a student should have the capabilities to identify, make analysis and design the machine elements in the perspective of static and fatigue failure aspect.<\/span><\/p>\n<p>&nbsp;<\/p>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Course Learning Outcome (CLO)&#8221; _builder_version=&#8221;3.0.47&#8243;]<\/p>\n<ol>\n<li><u>Analyze<\/u> and <u>predict<\/u> static and fatigue failure of machine components using relevant theories<\/li>\n<li><u>Evaluate<\/u> fasteners\u2019 integrity and safety based on load and stress analysis<\/li>\n<li><u>Evaluate<\/u> the integrity and safety of components in power transmission system<\/li>\n<li><u>Synthesize<\/u> components into a working system<\/li>\n<li><u>Conduct<\/u> written presentation on component analyses and working system<\/li>\n<li><u>Assume<\/u> responsibility as team leader and <u>adopt<\/u> team-working to solve design problem<\/li>\n<\/ol>\n<p>&nbsp;<br \/>\n[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Teaching and Learning Activities&#8221; _builder_version=&#8221;3.0.47&#8243;]<\/p>\n<ol>\n<li>Face to Face\n<ul>\n<li>Lectures<\/li>\n<li>Practical \/ Tutorial\/Studio<\/li>\n<li>SCL Activities<\/li>\n<\/ul>\n<\/li>\n<li>Independent Study\n<ul>\n<li>Non-face to face learning<\/li>\n<li>Revision<\/li>\n<li>Preparation for Assessment<\/li>\n<\/ul>\n<\/li>\n<li>Formal Assessment\n<ul>\n<li>Continuous Assessment<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Teaching Methodology&#8221; _builder_version=&#8221;3.0.47&#8243;]<\/p>\n<ol>\n<li>Lecture will be given to basic theory of machine element<\/li>\n<li>Students are re quired to attend studio to have guided learning and supervision on group project<\/li>\n<\/ol>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Schedule&#8221; _builder_version=&#8221;3.0.47&#8243;]<\/p>\n<table>\n<tbody>\n<tr>\n<td width=\"96\"><strong>Week<\/strong><\/td>\n<td width=\"96\"><strong>Lecture<\/strong><\/td>\n<td width=\"436\"><strong>Topic \/ Content<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"96\">&nbsp;<\/p>\n<p>1-2<\/p>\n<p>&nbsp;<\/td>\n<td width=\"96\">&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>4 hrs<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/td>\n<td width=\"436\">&nbsp;<\/p>\n<p>Design of Mechanical Failure Prevention 1: Static Failure Prevention<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Introduction to Failure Theory<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Maximum Normal Stress<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Maximum Shear Stress<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Distortion Energy Theory<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Mechanical Properties of Material<\/p>\n<p>&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"96\">&nbsp;<\/p>\n<p>3-4<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/td>\n<td width=\"96\">&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>4 hrs<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/td>\n<td width=\"436\">&nbsp;<\/p>\n<p>Design of Mechanical Failure Prevention 2: Fatigue Failure Prevention<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Introduction<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Fatigue Failure Theory<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Fatigue Strength and the Modifying Factor affecting Fatigue Strength<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Stress &amp; Cycle Diagram<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Cyclic Loading, Stress and Combined Load.<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Mechanical Properties of Material (Fatigue)<\/p>\n<p>&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"96\">5<\/td>\n<td width=\"96\"><strong>\u00a0<\/strong><\/p>\n<p>2 hrs<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/td>\n<td width=\"436\">&nbsp;<\/p>\n<p>Design of Mechanical Element 1: Spur Gear Part 1 (Dynamics)<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Introduction<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Gear Train<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Gear Forces<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Freebody diagrams<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Gear Specifications<\/p>\n<p><strong>\u00a0<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"96\">6<\/td>\n<td width=\"96\"><strong>\u00a0<\/strong><\/p>\n<p>2 hrs<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/td>\n<td width=\"436\">&nbsp;<\/p>\n<p>Design of Non-Permanent Joint: Bolt<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Introduction<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Bolts centroidal Analysis<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Shear, Tensile, Combined and eccentric Load<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Bolt Joint Design<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Bolt and Nuts Thread Specifications and Mechanical Properties<\/p>\n<p><strong>\u00a0<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"96\">7<\/p>\n<p>&nbsp;<\/td>\n<td width=\"96\">&nbsp;<\/p>\n<p>2 hrs<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/td>\n<td width=\"436\">&nbsp;<\/p>\n<p>Design of Permanent Joint: Welding<\/p>\n<p>\u2022\u00a0\u00a0\u00a0 Introduction<\/p>\n<p>\u2022\u00a0\u00a0\u00a0 Type of Welding<\/p>\n<p>\u2022\u00a0\u00a0\u00a0 Standard Symbols<\/p>\n<p>\u2022\u00a0\u00a0\u00a0 Butt Weld and Fillet<\/p>\n<p>\u2022\u00a0\u00a0\u00a0 Stress Distribution and Load Effects<\/p>\n<p>\u2022\u00a0\u00a0\u00a0 Design of Welding Joint<\/p>\n<p>\u2022\u00a0\u00a0\u00a0 AWS Mechanical Properties for Welding Electrode<\/p>\n<p>&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"96\">&nbsp;<\/p>\n<p>8<\/p>\n<p>&nbsp;<\/td>\n<td width=\"96\">&nbsp;<\/p>\n<p>&nbsp;<\/td>\n<td width=\"436\">&nbsp;<\/p>\n<p>Mid Semester Break<\/td>\n<\/tr>\n<tr>\n<td width=\"96\">&nbsp;<\/p>\n<p>9<\/p>\n<p>&nbsp;<\/td>\n<td width=\"96\">&nbsp;<\/p>\n<p>2 hrs<\/p>\n<p>&nbsp;<\/td>\n<td width=\"436\">&nbsp;<\/p>\n<p>Design of Mechanical Element 2: Bearings<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Introduction<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Type and Specification<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Load Analysis<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Load Rating and Bearing Selection<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Timken Bearings Manual<\/p>\n<p>&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"96\">&nbsp;<\/p>\n<p>10<\/p>\n<p>&nbsp;<\/td>\n<td width=\"96\">&nbsp;<\/p>\n<p>2 hrs<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/td>\n<td width=\"436\">&nbsp;<\/p>\n<p>Design of Mechanical Element 3: Shaft<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Introduction<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Static Loading<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Fatigue Loading<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Shaft Sizes and Mechanical Properties<\/p>\n<p>&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"96\">11<\/td>\n<td width=\"96\">&nbsp;<\/p>\n<p>2 hrs<\/p>\n<p>&nbsp;<\/td>\n<td width=\"436\">&nbsp;<\/p>\n<p>Design of Mechanical Element 4: V-Belt<\/td>\n<\/tr>\n<tr>\n<td width=\"96\">12-13<\/td>\n<td width=\"96\">&nbsp;<\/p>\n<p>4 hrs<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/td>\n<td width=\"436\">&nbsp;<\/p>\n<p>Design of Mechanical Element 1: Spur Gear Part 2 (Strength)<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Introduction<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 Lewis Method<\/p>\n<p>\u2022\u00a0\u00a0\u00a0\u00a0 AGMA Method<\/p>\n<p>&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"96\">14-15<\/td>\n<td width=\"96\">&nbsp;<\/p>\n<p>4 hrs<\/p>\n<p>&nbsp;<\/td>\n<td width=\"436\">&nbsp;<\/p>\n<p>Major Project<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;References&#8221; _builder_version=&#8221;3.0.47&#8243;]Juvinall and Marshek, Machine Component Design 5th edition, John Wiley &amp; Sons Inc<br \/>\n[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Grading&#8221; _builder_version=&#8221;3.0.47&#8243;]<\/p>\n<table>\n<tbody>\n<tr>\n<td width=\"40\"><strong>No.<\/strong><\/td>\n<td width=\"174\"><strong>Assessment<\/strong><\/td>\n<td width=\"107\"><strong>Number<\/strong><\/td>\n<td width=\"107\"><strong>% each<\/strong><\/td>\n<td width=\"107\"><strong>% total<\/strong><\/td>\n<td width=\"107\"><\/td>\n<\/tr>\n<tr>\n<td width=\"40\">1.<\/td>\n<td width=\"174\">Test<\/td>\n<td width=\"107\">2<\/td>\n<td width=\"107\">30<\/td>\n<td width=\"107\">60<\/td>\n<td width=\"107\"><\/td>\n<\/tr>\n<tr>\n<td width=\"40\">2.<\/td>\n<td width=\"174\">Project (Minor)<\/td>\n<td width=\"107\">2<\/td>\n<td width=\"107\">5<\/td>\n<td width=\"107\">10<\/td>\n<td width=\"107\"><\/td>\n<\/tr>\n<tr>\n<td width=\"40\">3.<\/td>\n<td width=\"174\">Project (Major)<\/td>\n<td width=\"107\">1<\/td>\n<td width=\"107\">20<\/td>\n<td width=\"107\">20<\/td>\n<td width=\"107\"><\/td>\n<\/tr>\n<tr>\n<td width=\"40\">4.<\/td>\n<td width=\"174\">Homework<\/td>\n<td width=\"107\">2<\/td>\n<td width=\"107\">5<\/td>\n<td width=\"107\">10<\/td>\n<td width=\"107\"><\/td>\n<\/tr>\n<tr>\n<td colspan=\"4\" width=\"430\"><strong>Overall Total<\/strong><\/td>\n<td colspan=\"2\" width=\"215\"><strong>100<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Attendance&#8221; _builder_version=&#8221;3.0.47&#8243;]The student should adhere to the rules of attendance as stated in the University Academic Regulation :-<\/p>\n<ol>\n<li>Student must attend not less than 80% of lecture hours as required for the subject.<\/li>\n<li>The student will be prohibited from attending any lecture and assessment activities upon failure to comply the above requirement. Zero mark will be given to the subject.<\/li>\n<\/ol>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Notes&#8221; _builder_version=&#8221;4.3.4&#8243;]<\/p>\n<p><a href=\"https:\/\/drive.google.com\/file\/d\/1EadUVk8StIKXlS9hsMluvK4QRtMvXBmN\/view?usp=sharing\">Course Information<\/a><\/p>\n<p>Chapter 001 <a href=\"https:\/\/drive.google.com\/file\/d\/1bbe-40_mcijnLFm6-JIr1SKBNWD1HCmR\/view?usp=sharing\">Introduction to Component Design<\/a><\/p>\n<p>Chapter 002 <a href=\"https:\/\/drive.google.com\/file\/d\/1ckVufrzf9dvams9bWNLd4Jo1D0NWvNoK\/view?usp=sharing\">Static Failure Prevention<\/a><\/p>\n<p>Chapter 003 <a href=\"https:\/\/drive.google.com\/file\/d\/1RPrVxRhM_Lh0dsX4ikAw_0LVRwFVo6Gi\/view?usp=sharing\">Fatigue Failure Prevention<\/a><\/p>\n<p>Chapter 004 Design of Mechanical Element : <a href=\"https:\/\/drive.google.com\/file\/d\/1yxhn2DPpiwGE4tRuWQBdt4g9doPOF63i\/view?usp=sharing\">Spur Gear Part 1<\/a><\/p>\n<p>Chapter 005 Design of Mechanical Joint 1 : <a href=\"https:\/\/drive.google.com\/file\/d\/1I5Ut9idy6d2UmQV8LUDunvsSFnwMEw9C\/view?usp=sharing\">Bolt (non-permanent)<\/a><\/p>\n<p>Chapter 006 Design of Mechanical Joint 2 : <a href=\"https:\/\/drive.google.com\/file\/d\/1Aps_RWIOUE0ATiBVnrXWVVeJX6hoF3bC\/view?usp=sharing\">Weld (permanent)<\/a><\/p>\n<p>Chapter 007 Design of Mechanical Element : <a href=\"https:\/\/drive.google.com\/file\/d\/1Y4xKA4YtbkaR-1nwZQb2YPY88KOE_HZq\/view?usp=sharing\">Bearing<\/a><\/p>\n<p>Chapter 008 Design of Mechanical Element : <a href=\"https:\/\/drive.google.com\/file\/d\/1T4fXMpPWJukfJhVwWQltfxJ7_GJPBvML\/view?usp=sharing\">Shaft<\/a><\/p>\n<p>Chapter 009 Design of Mechanical Element : <a href=\"https:\/\/drive.google.com\/file\/d\/1Z_-uMC7t1ROxjJ3Ysu00JfgMb89GMCh6\/view?usp=sharing\">V-Belt<\/a>\u00a0&amp; <a href=\"https:\/\/people.utm.my\/amirputra\/wp-content\/blogs.dir\/928\/files\/2018\/04\/Manual-of-Design-VBelt-SKMM3523.pdf\">Manual<\/a><\/p>\n<p>Chapter 010 Design of Mechanical Element : <a href=\"https:\/\/drive.google.com\/file\/d\/1mQqXwHGVNZNeadzcMeaddqpmIxJsyFz4\/view?usp=sharing\">Spur Gear Part 2<\/a><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>[\/et_pb_accordion_item][\/et_pb_accordion][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>This course is designed to expose students to analysis in machine design element failure theories. This includes failures due to static and fatigue loads. It involves fatigue strength and endurance level, modified stress, Goodman diagram and fatigue design under tensile and combined stresses. The content will encompass the design and selection of bolts, welding, spring, [&hellip;]<\/p>\n","protected":false},"author":13830,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"open","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-615","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/people.utm.my\/amirputra\/wp-json\/wp\/v2\/pages\/615","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/people.utm.my\/amirputra\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/people.utm.my\/amirputra\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/people.utm.my\/amirputra\/wp-json\/wp\/v2\/users\/13830"}],"replies":[{"embeddable":true,"href":"https:\/\/people.utm.my\/amirputra\/wp-json\/wp\/v2\/comments?post=615"}],"version-history":[{"count":13,"href":"https:\/\/people.utm.my\/amirputra\/wp-json\/wp\/v2\/pages\/615\/revisions"}],"predecessor-version":[{"id":1850,"href":"https:\/\/people.utm.my\/amirputra\/wp-json\/wp\/v2\/pages\/615\/revisions\/1850"}],"wp:attachment":[{"href":"https:\/\/people.utm.my\/amirputra\/wp-json\/wp\/v2\/media?parent=615"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}