Virtual Pipeline System – MAT Modules

Adapted from https://www.verdek.com/pipeline.htm

For distances up to 250 miles, CNG Virtual Pipeline® is the best alternative to transport natural gas to remote locations where the gas lines are not available.

MAT
There are 39 cylinders per MAT, each cylinder contains 40 Gallons for a total of 1,560 Gallons. The storage is 52,500 SCF or 420 GGE

Mat Dimensions: Length 127”   Width 100’    Height 90”

 

MAT-B
MAT-B carries a booster which allows the use of 92% of the gas storage. The booster is operated by a hydraulic power unit, the most common used is a 20 KW Caterpillar power generator. The booster is to maintain the MAT-B storage system at a pressure of 3,600 psi. With this feature MAT B becomes an integral part of a cascade system together with the other MAT modules linked together on the transport vehicle. There are 28 cylinders per MAT-B, each cylinder contains 40 Gallons for a total of 1,120 Gallons. The storage is 37,700 SCF or 302 GGE.

MAT-B has an electronic management system which controls compression, filling operation of the platform and delivery system with real-time precision measurement and monitoring features which enables accurate fuel billing and reporting for your customers. MAT – B has an integrated dispenser to fill vehicles on the go.

Transportation Systems

This truck carries one MAT-B and two MAT. The configuration offers 143,000 SCF at 3,600psi or 1,150 GGE.

Hydraulic ramps allow for an easy loading and unloading of the MATs

 

Applications
Galileo`s Virtual Pipeline can be applied to a great number of applications, with equipment specially designed for each particular need.

INDUSTRIAL & POWER GENERATION
Galileo Virtual Pipeline offers a cleaner and more economical alternative for industrial facilities and power generation companies located away from the natural gas pipelines. Galileo has developed RMP (Regulating Modular Plants) a state-of-the-art remote regulating system specifically designed to regulate the high pressure of the MAT modules to the required pressure for the specific application.

CNG REMOTE FUELING STATIONS
A CNG Remote Fueling Station with Virtual Pipeline is the best alternative for those places that lack natural gas infrastructures.
The Remote CNG Station has PAD Platforms for the unloading and unloading of MAT modules which are connected to a MAT-B with a Booster,  module` storage management and Dispensers to fuel CNG Vehicles.

 

 

 

 

 

     

 

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Energy source via Virtual Pipeline for Sabah consumers

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Kota Kinabalu, Sabah, Borneo: The usage of natural gas in the industry will help reduce cost and preserve the environment.

Speaking at the Commissioning ceremony of Sabah Energy Corporation Sdn Bhd (SEC) Compressed Natural Gas (CNG) Project via Virtual Pipeline System at Colourcoil Industries Sdn Bhd in Telipok yesterday, Resource Development and Information Technology Minister, Datuk Siringan Gubat said that using the cleaner fuel is akin to contributing to the environment.

“As compared to the traditional fuel source, natural gas is a much cheaper and cleaner fuel. This will translate directly into cheaper operating cost, hence better bottom line. At the same time by using natural gas, the mother earth will thank you for being green.

“We will also be able to preserve our pristine environment and maintain our position as preferred eco-tourism destination,” he said adding that using natural gas is in line with the government’s policy to encourage the use of cleaner energy to drive economic growth.

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Compressed Natural Gas Project via Virtual Pipeline System is a natural gas distributing mode for distant customers, where ‘mother station’ supplies natural gas to ‘daughter stations’ at customers’ premises.
SEC Chief Executive Officer, Datuk Harun Ismail explained that the Virtual Pipeline System works by having a mother station which is at SEC’s terminal in KKIP.

“CNG is supplied to the customers to their purpose-built daughter stations by lorries. And in order to ensure seamless supply of the fuel, a daughter station monitors the level of gas and automatically order for supply when the gauge is low.

“Upon receiving the order, a lorry laden with CNG will be dispatched to the daughter station from the mother station. The CNG laden containers will roll from the lorry, down to the daughter station purpose-built platform, before the empty containers roll from the platform onto the lorry,” he said adding that all the process are being done without stopping the flow of CNG to the customer’s operations.

Harun said that SEC chose to employ the system due to the high cost involved in building physical piping system to the customers, which renders it uneconomical.
According to him the virtual pipeline system is a proven technology and has been used successfully in many countries including Argentina, Brazil, Bolivia, India, Philippines, and Singapore.

“The technology provider of the virtual pipeline system is GNC Galileo of Argentina, which complies with accepted international standards such as ISO 9001 and ISO 15500.

“The system was officially launched by the Chief Minister, Datuk Seri Musa Hj Aman in July 2012, and the first gas roll out was achieved 11 months later on June 10, 2013,” he said adding that SEC has a complete team of trained and competent engineers and technicians to assist customers on the gas usage and the supply system.

Harun disclosed that Colourcoil Sdn Bhd is one of seven earliest customers who signed the sale and purchase agreement with SEC.

Also present at the ceremony were Argentine Ambassador to Malaysia, Maria Isabel Rendon, CNG Galileo S A, Asia Pacific Regional Manager, Juan Ojenguren, and Colourcoil Sdn Bhd Managing Director, Roger Ling.

Source: newsabahtimes.com.my

 

 

 

 

 

 

Virtual Pipeline System (VPS) – Introduction

zsharer came to know on this VPS when the team were assigned to do Engineering and Management Audit for an Energy company on the other side of Malaysia. A little brief of introduction on what is VPS all about which zsharer adapt from Galileo website http://www.galileoar.com/en/virtual-pipeline/compression-technologies#

 

Virtual Pipelines are substitute to physical pipelines that distribute gas via land or sea transport. They replicate the continuous flow of energy via transportation logistics using trucks or ships.

 

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COMPRESSION TECHNOLOGIES


 

Compression system and loading of CNG storage modules for Virtual Pipeline can be installed by gathering gas from different sources:

• Existing pipelines
• Natural gas production wells
• Natural gas treatment plants
• CNG Stations
• Biodigestors

Depending on the gas source, either a MICROSKID or a MICROBOX is installed. Both of them take low pressure natural gas and compress it until 250 bar pressure is reached, this way, filling the storage MAT modules- which are placed on the PAC loading platforms.

Once load is completed, MAT modules are loaded on truck’s VST trailer and then transported to every consumption center.
Thanks to Galileo`s SCADA System, the entire compression plant`s operation can be monitored in real time, making the this system easy-to-use. If you wish to know more about our compression plants, please download the following document.

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TRANSPORT TECHNOLOGIES


MAT Modules are transport by road from the compression & loading station to the different consumption destinations on trucks with VST trailers specifically designed for their safe transportation.

The VST trailer used for MAT modules transport was specifically designed for this application by Galileo, base on the following principles:

• Safety and reliability in MAT modules transport (using interlocking system).
• Easy-to-use and fast loading/unloading modules on grounding platforms.
• Flexibility regarding modules` maximum capacity to be transported.
• Being able to use in any road.

MAT modules` loading/unloading procedure on VST trailers is very simple, it only takes a few minute and can be done by the truck`s driver itself.
Depending on the application, VST transport systems ® has a capacity for 2, 3 or 4 MAT modules, VST-2, VST-3 and VST-4 respectively, allowing at the same time different configurations according to the demand.For low or moderate consumption applications, Galileo has developed MAT modules that can storage natural gas at pressures of up to 250 bar and at environment temperature.
For moderate and high consumption applications, Galileo has developed CryoMAT modules which can storage natural gas at up to 250 bar and at low temperatures of -30ºC. These modules can storage and transport 30% more gas per module, thus reducing the initial inversion and operative costs.

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APPLICATIONS

Galileo`s Virtual Pipeline can be applied to a great number of applications, with equipments specially designed for each particular need.

INDUSTRIAL, RESIDENCIAL & POWER GENERATION CONSUMPTION

Virtual Pipeline allows industrial consumers to drastically reduce its operative costs by replacing the fuel used in its natural gas processes – a cleaner and more economic alternative.
Either industrial processes or power generation consumptions, where natural gas supply is required at constant pressure, pressure reduction stations are necessary. Galileo has developed state-of-the-art Regulating Modular Plants, specifically designed for the Virtual Pipeline System. Remote Regulating Plant consists of PAD Platforms for the unloading of MAT modules, with one or more PRP regulating plans in charge of regulating high pressure of MAT modules until the necessary pressure is reached for the corresponding application.
If you wish to know more about our equipments for remote regulating plants, please download the following document.

CNG VEHICLE REMOTE STATIONS

A CNG Remote Station with Virtual Pipeline is the best alternative for those places where there is a need for filling CNG vehicles and conditions are not good enough for a dispenser station to be installed the best alternative is to install a CNG REMOTE STATION WITH VIRTUAL PIPELINE.

The Remote CNG Station has PAD Platforms for the unloading of MAT modules which are connected to a discharge BOOSTER compressor and modules` storage management and Dispensers for the filling of vehicles in CNG Vehicle Station.

Galileo’s Virtual Pipeline® in Borneo

 zsharer baru tau yang actually virtual pipeline telah wujud di Malaysia sejak 2013 lagi. Memang pernah dengar pasal VPS (virtual pipeline system) masa terlibat dengan site visit di KKIP pada tahun 2012. Tapi dah terlupa dan tahun 2016 terlibat lagi dengan audit so itu yang mengagau cari information pasal VPS. Very interesting technologies for natural gas distribution. Mostly information adalah dari Galileo iatu company yang berada di Argentina. Memang Malaysia juga mengunakan khidmat VPS dari Galileo.
Sabah Energy Corporation Sdn. Bhd. (SEC) will supply natural gas to both distant industrial and geographically scattered consumers by using Galileo`s Virtual Pipeline® technology. Once this Virtual Pipeline® is operating, it will be able to distribute natural gas within 70 km radius from Kota Kinabalu Industrial Park (KKIP), in the Sabah State of East Malaysia, on the northwest coast of Borneo.
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While the high costs of laying underground pipelines prevented SEC from distributing natural gas within the inlands of Sabah, Virtual Pipeline® will enable to deliver it cost-effectively just as CNG does. As a system, Virtual Pipeline® involves three stages before completing the distribution to its final users through a direct connection or a local distribution network. These three stages are: CNG compression, transport and pressure regulation.  In addition, the whole operation is remotely monitored in real time through Galileo’s SCADA System for its proper management.

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In its design, Sabah’s Virtual Pipeline® operation starts in the KKIP with a CNG compression process. This process of compression can reach a pressure of up to 250 bar thanks to Microbox® units that work as mother stations. Then, CNG is distributed on modular containers (MAT®) transported by road on specifically designed trailers (VST®) to the daughter stations, which are located in four different spots.

Upon their arrival at the consumption point, the easy-to-operate VST® trailers’ mechanism unload the necessary filled MAT® modules, load the empty ones and the truck continues its route to the next daughter station. As part of the system´s adaptation capability pursuant to the existing demand of each of the daughter stations, all MATs are connected to Pressure Regulating Plants (PRP®) which supply with natural gas at a suitable range of outlet pressure and flow requested by its final users.

Unlike traditional tube trailer, MATs can be exchanged even if the gas has not yet petered out at the consumption points and, thus, avoiding transport waiting times. Once the truck has exchanged all its modules with the empty ones along its route, it goes back to the mother station to restart the cycle. This ensures permanent and suitable gas supply according to the consumption demand. It also enables scalability for an optimal sizing to strike a perfect balance between operating and investment costs.

Working with modules allows the system to increase its capacity at the pace of demand, which makes Virtual Pipeline® the most suitable solution for one of the fastest growing regions in Malaysia. Specially when there is a powerful driver to do it in compliance with environmental protection, since Kota Kinabalu is a popular gateway for travelers visiting rainforest areas in Sabah and Borneo.

“Distributing natural gas via the Virtual Pipeline® System is in line with the aspiration of the State to make this resource available to a wider spectrum of users. Being comparatively much greener and yet competitively priced fuel, natural gas will undoubtedly further spur the growth of industries in the State,” said Yb Datuk Dr. Yee Moh Chai, Deputy Chief Minister Cum Minister of Resource Development and IT of Sabah.

“Apart from savings in fuel costs, industrial users will also achieve other savings  due to lower costs in maintenance, handling and storage, manpower, pollution control, etc.,” added Dato Harun HJ Ismail, CEO of Sabah Energy Corporation Sdn. Bhd. (SEC).